Soft Gel Encapsulation Line

Introduction

Soft gel encapsulation line is suitable for filling a certain amounts of prepared medicine solutions into two lines gelatin sheet and forming soft gelatin capsules or balls with various size, shape and color after compression under the action of one pair opposite movable molds.
It consists of compression system, gelatin melting system, raw material compounding system, shaping and drying system, cleaning system, recycling system etc. During gelatin compression and forming, it can be finalized within the sealed cavity so as to avoid coming across medicine oxygenation.
All material contact parts are made of SS316L in full compliance with “GMP” standard requirements.

Features

Injecting medicine part adopts advanced linearity driving system, and it makes sure that the precision of charging and filling is less than 2%.
The gelatin ribbon is lubricated by fine oil supply technology in order to lower the consumption of Lubrication oil.
High quality capsule deferent equipment adopts food conveyer belt authorized by American FDA.
Advanced process and assembly technical make the complete appliance quality stabilization, high working rate, and good shape pill.
Adopt automatic system project of supplying capsule and material to reduce workers' labor intensity according to GMP requirement.
Adopt the nonpoisonous materials to human body or now dropping matters into medicine liquid in this machine and medicine liquid, and the touching parts for gelatin.

Technical data

Model	RJWJ-115	RJWJ-200	RJWJ-300
Rotary speed of die roll	0-4rpm (Stepless frequency speed control)	0-5rpm (Stepless frequency speed control)	0-5rpm (Stepless frequency speed control)
Rotary die size	Φ150×112mm	Φ150×200mm	Φ150×300mm
Control system	Omron PLC + WEINVIEW touch screen	Omron PLC + WEINVIEW touch screen	Omron PLC + WEINVIEW touch screen
Capacity	about 13500pills/h for 12# Oval at 3rpm	about 30000-40000 pills/h for 8# Oval at medium production speed	about 70,200pills/h for 8# Oval at medium production speed
Capsule size	3#, 0#, 00#, 2#, 4#, 1#, 5#	3#, 0#, 00#, 2#, 4#, 1#, 5#	3#, 0#, 00#, 2#, 4#, 1#, 5#
Supplying volume for flow single-pillar	0-2ml	0-2ml	0-2ml
Pillar quantity	8pcs	12 pcs	24 pcs
Type of glue cooling	water cooling, at temperature about 18℃	water cooling, at temperature about 18℃	water cooling, at temperature about 18℃
Power of main machine	4KW	7kw	4kw
Dimension	2000×910×1900 mm	2100×1100×1800 mm	2200×1275×1900 mm
Weight	1300kg	1580kg	1580kg

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Provide full solutions to different applications

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Establish local oversea service center for daily supports

Provide reliable and quality products to clients worldwide

Case

A pharmaceutical manufacturer in Uzbekistan sought to expand production with a modern softgel production line that could meet international standards. They selected Pharmec for its proven expertise in pharmaceutical equipment and softgel encapsulation technology.

Uzbekistan-Pharmec Softgel Production Line

Pharmec recently successfully completed the Factory Acceptance Test (FAT) of an oral liquid filling line for a pharmaceutical client in Iraq. The FAT was conducted at Pharmec’s manufacturing facility and marked a key milestone in the project’s delivery process.

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The successful completion of the PHARMEC Vietnam project marks a significant achievement in the pharmaceutical sector. This project focused on the installation and integration of cutting-edge technology, specifically the Liquid Preparation System and Vial Filling & Sealing Machine. By prioritizing efficiency and precision, PHARMEC has significantly improved the pharmaceutical manufacturing landscape in Vietnam.

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Pharmec Softgel Production Line Uzbekistan FAT Successfully Completed - 2025 Sep

Pharmec is proud to announce the successful Factory Acceptance Test (FAT) of its softgel production line in Uzbekistan. The advanced equipment passed all performance checks, ensuring reliable operation, precise dosing, and compliance with international GMP and FDA standards.

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لغة

Soft Gel Encapsulation Line